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Cutting Tools and Methods

Manual Tools

• Utility Knife/Paper Cutter: Suitable for thin sheets. Score along the marked line, snap the material, and smooth edges with sandpaper.
• Hand Saw/Woodworking Saw: Cut slowly along the marked line while maintaining a straight path; sand edges after cutting.
• Specialized PVC Cutter: For straight cuts, use a ruler as a guide. For curved cuts, stabilize the hand and apply even pressure.

Power Tools

• Circular Saw/Table Saw: Secure the material, set the blade depth slightly greater than the board thickness, and cut smoothly along the marked line.
• Reciprocating Saw: Ideal for pipes and profiles; ensure proper cutting angles.
• Recommended Blades: Use carbide-tipped blades (e.g., 32-tooth circular saw blade) to minimize material melting and blade wear.

Thermal Cutting

• Hot Wire Cutter/Laser Engraver: Cut precisely using a 300°C hot wire or laser; clamp the material securely.
• Heat Bending Method: Locally heat the material with a lighter or blowtorch before bending; use protective gear.

Professional Equipment

• CNC Cutting Machine: Choose drag knives for thin sheets or milling cutters for thick sheets; provides high precision with no debris.
• Laser Cutter/Abrasive Wheel Cutter: Laser cutting offers high precision but may produce odors, while abrasive cutting is suitable for rough machining.

Safety and Precautions

• Protective Gear: Wear gloves and safety goggles; avoid inhaling dust or harmful gases.
• Material Stability: Secure the material using clamps or a workbench to prevent movement.
• Deburring: Smooth edges with sandpaper or sanding blocks to prevent sharp edges.
• Ventilation: Ensure proper airflow when using thermal or power tools to reduce smoke exposure.

Choose the appropriate tool based on material thickness and precision requirements. Prioritize professional equipment for efficiency and safety.